Liquid Packaging Solutions designs, manufactures, installs and services packaging machinery for products in virtually every industry imaginable. Vape cartridges, pens, and pods are more popular than ever. Keeping up with demand and offering an accurate shot size are must-have functions of any cartridge oil filling machine. Our filling machines are all designed and manufactured by us in Tustin, California. Our fillers and accurate and actually work. CBD & THC require a precise, consistent filling process. With the right equipment, you can ensure a consistent, efficient operation. Read about the best filling machinery for CBD & THC oils now!
Solutions for Filling and Capping CBD Oils
The popularity of CBD oils continues to grow as the liquid is seen as an elixir for a variety of ailments both physical and mental. While growing popularity can lead to increased variety in packaging, there are still some common filling and capping solutions that will be employed when dealing with the oil.
Many CBD oils are still packaged in smaller tincture-type bottles with droppers, with 30 ml being a common and popular size in the industry. While the smaller containers and fill sizes will rule out some filling principles, there are two machines that are typically used for CBD oils packaged in these common containers. Both piston fillers and peristaltic pump filling machines allow a sanitary fill while being able to release small amounts of product into a 30 ml bottle with high volumetric accuracy. While piston fillers use a cylinder and piston to push product through the nozzle, peristaltic pump fillers use tubing and rollers, meaning the product only travels through tubing and does not come in contact with the pump or pump components at all. Peristaltic pump filling machines also offer an advantage to those packagers preparing several different products or flavors. While a piston filler may need to be disassembled and cleaned when products are switched over, the tubing on the peristaltic pump filling machine can simply be changed out to avoid cross-contamination.
As with filling, there is growing popularity in the way CBD oils are sealed or capped. However, the 30 ml bottle will often be sealed in one of two ways. A dropper cap, which requires the dropper to be inserted in to the bottle, is the first solution. While the cap itself may screw on to the bottle using a continuous thread, simple chuck or spindle cappers will not always work because of the insertion of the dropper. For automatic machinery, a pick and place type capping machine may be necessary to achieve an efficient and reliable seal. While semi-automatic chuck or spindle capping equipment may be used where an operator of a packaging system is inserting the dropper.
The second common sealing technique involves inserting a plug with an overcap. The plug will be pushed down into the bottle, allowing for drops to be squeezed out of the bottle, while the cap over the plug will simply twist on, or thread. Again, when sealing by putting something in to the bottle versus threading on the outside of the bottle, typical chuck and spindle cappers may not be the best solution, or even an option. Many of the inserts also may not work with delivery systems such as elevators and bowls, which once again makes a pick and place capping system the best solution for automatic machinery. Just like the droppers, chuck and spindle cappers may work in semi-automatic processes where an operator is inserting the plug.
Both filling and capping machinery for CBD oils are available in semi-automatic and automatic models, with single or multiple filling or capping heads, depending on the process. As noted above, while these are the most common machines used with typical CBD oil projects, other types of packaging for CBD oils may require different machinery, depending on bottle and cap type and size. To discuss a solution for packaging your own CBD oils, contact Liquid Packaging Solutions to speak with a Packaging Specialist today.
Collection: Cartridge Oil Filling Machines
Vape cartridges, vape pens and vape pods are more popular than ever from CBD oils, THC oil distillate concentrate (the thicker the better) and traditional vape juice. Our vape cartridge filling machines keep up with the demand and offer an industry-leading accurate shot size with nearly zero waste. Our cart filling machines are all designed and manufactured by us in Tustin, California. Our cartridge fillers are accurate, shot after shot and actually work. Our vape cartridge filler machines can handle all viscosities of oils from olive oil to glycerine to honey (1500 model only) without damaging terps and terpenes. This filler machine is the best for all cartridges including disposable 510 threaded cartridges, Pax Pods, or CCell. The HotShot series of semi-automatic oil filling machines have a consistent heating element along with the shortest travel path for the oil keeping your batch as consistent as possible. The HotShot 1500 oil filling machine can fill high-viscosity oils. The HotShot 750 cart filling machine is made for low-viscosity oils and CBD vape e-juice and Delta-8 concentrates. If you purchased our legacy 1st generation machine and need replacement parts you can find A-10 Filler replacement parts here.
What is the Best Filling Machinery for CBD and THC Products?
The CBD and THC industries are booming. In fact, the legal cannabis industry is one of the fastest growing industries in the U.S. In 2018, the cannabis industry had $12.2 billion in global sales and is expected to hit $16.9 billion in 2019 with 38% growth. In addition to these numbers, the CBD market is projected to reach $20 billion by 2024.
Although THC is not fully legal on a federal level for medical and recreational use, hemp-derived CBD oil is legal in all 50 states. THC and CBD oils can both be used for a variety of medicinal purposes such as pain relivers, anti-inflammatories, and anxiety, insomnia, and epilepsy relief.
These products have become the norm in our society and with this rapid growth, the right packaging solutions must be present to fulfill this demand. Here we’ll introduce you to the absolute best CBD and THC filling machinery and what to look for when purchasing your filling solutions:
What to Look for In CBD & THC Filling Machinery?
When on the lookout for a CBD or THC filling solution, there are certain factors you should take into account. Systems of this kind need to meet your specific needs. Here are a few things you should watch out for when purchasing your filling machinery:
Products made in the U.S. often carry a higher quality than off-shore solutions. This is largely due to the fact that replacement parts are difficult to come by when utilizing off-shore fillers leading to excessive downtime.
American-made products offer higher levels of customer service and speedy replacement solutions if a problem ever arises.
Precise, Small-Scale Solutions
CBD and THC bottles are rather small – usually only holding about 1-2 ounces. In addition to this, cartridges often only hold 0.5g. This calls for small-scale, detailed parts. A high-quality THC or CBD filling machinery will come equipped with specified caps, bottles, droppers and other small pieces to fit the needs of the product.
Simple Changeover & Cleanup
Cleanup and changeover, if not optimized correctly, can cause immense downtime in your operations. Your filling solution should provide for speedy changeover from product to product and system to system and easy cleanup.
A filling system should never take days to get up and running. Once your solution is purchased, your setup time should be quick and simple. You want to start filling your product as soon and possible so make sure to seek out a solution that allows you to do exactly that.
Chances are, you’ll have a long list of questions when it comes to purchasing a THC or CBD filling machine. Therefore, you should work with a provider known for their excellent customer services. If your system experiences any issues, it’s reassuring to know that you have reliable customer service to help out in this stressful time.
Types of THC & CDB Filler Machinery
Now that we’ve established the crucial factors to consider when buying THC or CBD filling machinery, let’s discuss the best current solutions and which is the perfect fit for your operations:
Vial Filling Machine
Since vial filling is such a delicate process, vial filling machinery is designed to be swift, precise, and consistent. Vial filling machines fill CBD and THC bottles and cartridges with the exact amount of oil specified. These systems have the power to avoid product loss, guarantee consistency in volume, and quality assure the product.
Vial filling machines also offer an extensive amount of sterility which is extremely important in this market.
Variable Volume Filling Tool
Variable volume filling tools are often utilized for easy vaporize cartridge filling. These solutions have the ability to change the volume deposited swiftly. They’re extremely precise and perfect for filling small containers such as cartridges.
Rotary machines are the perfect solution if you’re looking for a constant, continuous production cycle. Rotary machines assist with providing a constant container feed into your line. These customizable solutions are a great addition to a variety of bottling solution operations such as CBD and THC.
Automatic Filling Machines
Automatic filling machines are suitable for high speed, continuous applications . These systems are fully automatic and can produce a vast quantity a CBD and THC cartridges at efficient speeds. Depending on the system and product, automatic filling machines can output 20-120 bottles per minute.
CBD Oil Filling Syringe
CBD oil filling syringes are a quick manual solution for CBD and THC cartridge filling. This solution uses blunt tips to fill thick oils into small containers. These syringes are easy to clean, useful for refilling, and come in a variety of sizes with marked units for easy measuring.
Any of these prior stated bottling solutions will help you achieve a streamlined CBD and THC filling process. At E-Pak, we understand the importance of an efficient, comprehensive filling solution and that’s why we make it easy for you to purchase these specified solutions and more.
For the highest performing optimized THC and CBD filling machinery, request a quote with us today!